Skip to content

Case studies

Real projects.
Real numbers.

Most case studies below are deployed Petro Sep systems; ongoing and pending projects are marked. We pick projects to publish based on what is most useful for prospects evaluating similar separations, not on what makes the best marketing photo.

Petro Sep hybrid pervaporation plant at the Virginia, USA refinery: distillation columns and the blue Azeo-Sep process skid.

Chemical & Petrochemical · 2012

200,000 L/day hybrid refinery, solvents recovered at pervaporation scale

An innovative multi-process refinery in Virginia, USA. Petro Sep engineered, fabricated, and deployed AQUA-SEP®, AZEO-SEP®, and VOC-SEP® systems on the same site. Featured as one of the largest pervaporation deployments of its kind.

Virginia, USA

The Rhode Island AQUA-SEP® vacuum skid on a low-loader trailer: an open steel frame with insulated pipework and yellow access platforms.

Industrial Manufacturing & Environmental · 2014

Mobile AQUA-SEP® vacuum skid for hazardous water treatment

An AQUA-SEP® vacuum skid for a mobile hazardous water treatment plant in Rhode Island, USA. Petro Sep's company profile dates the project to 2014 and shows the skid under construction.

Rhode Island, USA

Hybrid Azeo-Sep, VOC-Sep, and Aqua-Sep skid for the Sarnia bioethanol and ABE refinery.

Industrial Manufacturing & Environmental · 2016

Sarnia bioethanol and ABE refinery, three feeds piloted over six months

Petro Sep deployed a hybrid AZEO-SEP®, VOC-SEP®, and AQUA-SEP® plant at a Sarnia, Canada bioethanol and ABE (acetone/butanol/ethanol) refinery. The site is also home to PSC's 'Lean Water' VOC-SEP® pilot, which validated three industrial wastewater feeds over six months.

Sarnia, Ontario, Canada

Full-scale AQUA-SEP membrane skids in a China hall for RO reject and brine concentration.

Industrial Manufacturing & Environmental · 2008

Full-scale AQUA-SEP® skids for RO reject and brine concentration

A full-scale AQUA-SEP® membrane skid installation in China, 2008, for reverse osmosis (RO) reject water treatment and brine concentration. AQUA-SEP® is Petro Sep's vacuum membrane distillation platform for high-TDS brine, especially RO reject.

China

Finished painted STACK sections laid out for trial assembly at the Petro Sep Malaysia fabrication shop.

Oil, Gas & Energy

Two Acid Gas Oxidizer (AGO) STACK units, fabricated and welded in our Kerteh shop

Petro Sep Engineering Sdn. Bhd. fabricated two AGO STACK units (each OD 2,800 mm × 40,000 mm length) plus a combustion chamber (OD 4,200 mm × 36,000 mm) at our Kerteh facility.

Kerteh, Terengganu, Malaysia

A row of polished stainless steel process vessels with agitators at a Petro Sep plant.

Food, Beverage & Biofuels · 2016

China dairy plant, 1,000 m³/day

Completed dairy project in China. From PSC's 2024 Project Highlights.

China

Modular AQUA-SEP® seawater desalination skid built for Saudi Arabia.

Industrial Manufacturing & Environmental · 2002

Saudi Arabia desalination pilot, modular AQUA-SEP® skid

A modular AQUA-SEP® skid for seawater desalination: Petro Sep's desalination pilot in Saudi Arabia, 2002.

Saudi Arabia

More projects

More from the project record.

Further Petro Sep deployments across our portfolio. These are documented projects; on-site photography is still being sourced for them.

Industrial Manufacturing & Environmental · 2023

Canada bioethanol production, 100,000 L/day

Ongoing bioethanol production plant in Canada. From PSC's 2024 Project Highlights table.

CanadaOngoing

Industrial Manufacturing & Environmental · 2023

Malaysia bioethanol production, 100,000 L/day

Ongoing bioethanol production plant in Malaysia. From PSC's 2024 Project Highlights table.

MalaysiaOngoing

Mining · 2023

Latin America mining project, 100,000+ m³/day

Ongoing mining project in Latin America. From PSC's 2024 Project Highlights.

Latin AmericaOngoing

Pharmaceuticals & Life Sciences · 2019

USA CBD extraction plant, 500+ kg/day

CBD extraction plant in the United States. Engineering (3D modelling, P&IDs, distillation column design) delivered by Petro Sep Engineering Sdn. Bhd. for Petro Sep Corporation.

United StatesPending delivery

Industrial Manufacturing & Environmental · 2018

China water treatment, 2,000 m³/day

Completed water project in China. From PSC's 2024 Project Highlights.

ChinaCompleted

Pharmaceuticals & Life Sciences · 2014

Malaysia pharmaceutical production, 1,000 m³/day

Completed pharmaceutical production plant in Malaysia. From PSC's 2024 Project Highlights.

MalaysiaCompleted

Industrial Manufacturing & Environmental · 2010

Canada biofuel production, 50,000 L/day

Completed biofuel production project in Ontario, Canada. From PSC's 2024 Project Highlights.

Ontario, CanadaCompleted

Industrial Manufacturing & Environmental · 2008

United States solvent recovery, 25,000 to 35,000 L/day per site

Multiple completed solvent recovery deployments across the United States between 2005 and 2008. From PSC's 2024 Project Highlights.

United StatesCompleted

See yourself in one of these
case studies?

Tell us about your fluid. We will tell you which of our deployed systems is closest to your problem, and what we learned from it.