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Resources

The reference library
behind every project.

Case studies show how the work goes in real industrial settings. Articles cover the engineering decisions that shape system design. Spec sheets document the platforms we ship. Use this section to dig deeper before a consultation, or after one.

Case studies

Real projects, real numbers.

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Petro Sep hybrid pervaporation plant at the Virginia, USA refinery: distillation columns and the blue Azeo-Sep process skid.

Case study · Oil, Gas & Energy

200,000 L/day hybrid refinery, solvents recovered at pervaporation scale

An innovative multi-process refinery in Virginia, USA. Petro Sep engineered, fabricated, and deployed AQUA-SEP®, AZEO-SEP®, and VOC-SEP® systems on the same site. Featured as one of the largest pervaporation deployments of its kind.

Virginia, USA · 2012

Completed Rhode Island mobile hazardous water skid loaded on a low-loader for shipment.

Case study · Industrial Manufacturing & Environmental

Mobile hazardous water vacuum skid at 150,000 L/day

Petro Sep designed, fabricated, and deployed a mobile AQUA-SEP® vacuum membrane distillation skid for hazardous water treatment in Rhode Island. Containerized, road-transportable, and validated on real feed before scale-up.

Rhode Island, USA · 2014

Hybrid Azeo-Sep, VOC-Sep, and Aqua-Sep skid for the Sarnia bioethanol and ABE refinery.

Case study · Industrial Manufacturing & Environmental

Sarnia bioethanol and ABE refinery, three feeds piloted over six months

Petro Sep deployed a hybrid AZEO-SEP®, VOC-SEP®, and AQUA-SEP® plant at a Sarnia, Canada bioethanol and ABE (acetone/butanol/ethanol) refinery. The site is also home to PSC's 'Lean Water' VOC-SEP® pilot, which validated three industrial wastewater feeds over six months.

Sarnia, Ontario, Canada · 2016

Full-scale AQUA-SEP membrane skids in a China hall for RO reject and brine concentration.

Case study · Mining

RO-reject brine concentration at full industrial scale

Petro Sep delivered a full-scale AQUA-SEP® brine concentration plant in China, treating reverse-osmosis reject and high-TDS industrial wastewater past the practical limits of conventional pressure-driven membranes.

China · 2008

Finished painted STACK sections laid out for trial assembly at the Petro Sep Malaysia fabrication shop.

Case study · Oil, Gas & Energy

Two Acid Gas Oxidizer (AGO) STACK units, fabricated and welded in our Kerteh shop

Petro Sep Engineering Sdn. Bhd. fabricated two AGO STACK units (each OD 2,800 mm × 40,000 mm length) plus a combustion chamber (OD 4,200 mm × 36,000 mm) at our Kerteh facility. The largest fabrication effort documented in our project portfolio.

Kerteh, Terengganu, Malaysia · 2021

Project highlightongoing

100,000 L/day

Canada

Case study · Industrial Manufacturing & Environmental

Canada bioethanol production, 100,000 L/day

Ongoing bioethanol production plant in Canada. Petro Sep scope: engineering, fabrication, and integration. From PSC's 2024 Project Highlights table.

Canada · 2023

Project highlightongoing

100,000 L/day

Malaysia

Case study · Industrial Manufacturing & Environmental

Malaysia bioethanol production, 100,000 L/day

Ongoing bioethanol production plant in Malaysia. Engineering and fabrication from Petro Sep Engineering Sdn. Bhd. (Kerteh) plus PSC Canada engineering oversight.

Malaysia · 2023

Project highlightongoing

100,000+ m³/day

Latin America

Case study · Mining

Latin America mining water recovery, 100,000+ m³/day

Ongoing mining water recovery project in Latin America. AQUA-SEP® plus ZLD-bound configuration at industrial scale. From PSC's 2024 Project Highlights.

Latin America · 2023

Project highlightpending

500+ kg/day

United States

Case study · Pharmaceuticals & Life Sciences

USA CBD extraction plant, 500+ kg/day

CBD extraction plant in the United States. Engineering (3D modelling, P&IDs, distillation column design) delivered out of Petro Sep Engineering Sdn. Bhd. (Kerteh) for PSC Canada's US client.

United States · 2019

Project highlightcompleted

2,000 m³/day

China

Case study · Industrial Manufacturing & Environmental

China industrial water treatment, 2,000 m³/day

Completed industrial water treatment plant in China. Petro Sep scope: design, fabrication, commissioning. From PSC's 2024 Project Highlights.

China · 2018

A row of polished stainless steel process vessels with agitators at a Petro Sep plant.

Case study · Industrial Manufacturing & Environmental

China protein processing plant, 1,000 m³/day

Completed protein processing plant in China. Petro Sep scope: separation systems and packaged-plant fabrication. From PSC's 2024 Project Highlights.

China · 2016

Project highlightcompleted

1,000 m³/day

Malaysia

Case study · Pharmaceuticals & Life Sciences

Malaysia pharmaceutical production, 1,000 m³/day

Completed pharmaceutical production plant in Malaysia. Petro Sep scope: GMP-grade fabrication and solvent recovery. From PSC's 2024 Project Highlights.

Malaysia · 2014

Project highlightcompleted

50,000 L/day

Ontario, Canada

Case study · Industrial Manufacturing & Environmental

Canada biofuel production, 50,000 L/day

Completed biofuel production project in Ontario, Canada. Hybrid configuration. From PSC's 2024 Project Highlights.

Ontario, Canada · 2010

Project highlightcompleted

25,000 to 35,000 L/day per site

United States

Case study · Industrial Manufacturing & Environmental

United States solvent recovery, 25,000 to 35,000 L/day per site

Multiple completed solvent recovery deployments across the United States between 2005 and 2008. From PSC's 2024 Project Highlights.

United States · 2008

Modular AQUA-SEP seawater desalination skid built for Saudi Arabia.

Case study · Industrial Manufacturing & Environmental

Saudi Arabia desalination pilot, modular AQUA-SEP® skid

Petro Sep's earliest documented AQUA-SEP® deployment. A modular skid pilot for seawater desalination, Saudi Arabia 2002.

Saudi Arabia · 2002

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